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The Hangsen High-Speed Automatic Flute Laminator is a state-of-the-art solution for the printing and packaging industry, engineered to deliver maximum efficiency, precision, and reliability. Designed for corrugated boards and multi-ply sheets, this laminator ensures consistent high-quality lamination, supporting modern production lines with automation and speed that few machines in its class can match.
Key Features & Advantages
Ultra-High Speed Production
Capable of processing up to 12,000 sheets per hour, the laminator dramatically increases throughput while maintaining precise lamination, ensuring your plant keeps pace with high-demand orders.
Exceptional Precision
With servo-driven alignment and multiple sensors, the laminator achieves a lamination accuracy of ±1.5mm, even when handling warped or multi-ply sheets.
Advanced Feeding System
- Servo shaftless back feeder: Smooth top-sheet feeding with precise overlapping for fast operation.
- Dual servo bottom feeder: Handles thick, multi-ply boards efficiently, preventing jams and misfeeds.
Versatile Material Handling
Supports 0.5–10mm board thickness, including 2/3/5-ply corrugated boards and greyboard, giving you flexibility for a wide range of carton sizes.
High-Precision Gluing System
Equipped with precision gluing rollers, glue side stoppers, and an automatic glue level controller, the system prevents overflow while ensuring uniform glue application. A glue recirculation system eliminates waste, saving cost and maintaining product quality.
Intelligent Automation & Monitoring
The PLC-controlled Human-Machine Interface (HMI) monitors production in real-time, detects irregularities, records job data, and provides visual alerts, minimizing downtime and operator dependency.
Auto Flip-Flop Stacker
Automatically stacks laminated sheets, enabling seamless integration with downstream processes such as die-cutting and box forming, improving workflow efficiency.
Robust & Durable Construction
Built on a 7–8.5 ton industrial frame, the machine incorporates international brand components (Yaskawa, Schneider, Siemens, Omron) and is CE and ISO certified, ensuring decades of reliable operation.
Flexible Sheet Size Range
Accommodates a wide variety of sheet sizes depending on the model:
- DX-1450: 145×145mm max / 400×450mm min
- DX-1650: 165×145mm max / 400×450mm min
- DX-1650XL: 165×165mm max / 400×450mm min
- DX-2100: 210×210mm max / 550×450mm min
Energy Efficient & Low Maintenance
Servo-driven systems and international-quality electrical components reduce energy consumption and maintenance requirements, ensuring long-term, cost-effective operation.
Product Description
Easy Operation High Speed Automatic Flute Laminator With Auto Flip Flop Stacker
FAQ
Q1: Speed is critical in large-scale operations. How fast can this machine operate?
A: This is where our machine truly shines. It can process up to 12,000 sheets per hour, making it one of the fastest in its class. Whether you are laminating single or multi-ply sheets, the speed does not compromise accuracy or glue quality.
Q2: How precise is the lamination?
A: Precision is built into the core. With servo-driven alignment and multiple sensors, the laminator achieves ±1.5mm accuracy, ensuring perfect sheet-to-sheet alignment, even for warped or thick multi-ply boards. Competitors rarely maintain this level of precision at high speeds.
Q3: Can you explain the feeding system?
A: Absolutely. The machine features a servo shaftless back feeder for the top sheets, allowing rapid, overlapping sheet feeding without jams. The dual servo bottom feeder handles warped or multi-ply sheets smoothly. Together, they eliminate misfeeds, which is a common problem in other laminators.
Q4: How does it handle different board thicknesses?
A: Our laminator works with boards 0.5–10mm thick, including 2/3/5-ply corrugated boards and greyboard. The system adjusts automatically to different thicknesses while maintaining speed and precision-something most standard laminators cannot do without slowing down.
Q5: What about the gluing system?
A: Our high-precision gluing rollers are paired with an auto glue level controller and glue side stopper. Glue overflow is completely eliminated, and the recirculation system ensures no waste, even at maximum speed. Many other laminators lack this combination of precision and efficiency.
Q6: How is production monitored?
A: Through a Human Machine Interface (HMI) with PLC control, operators can track production in real-time. The system detects irregularities, records jobs, and provides visual warnings with lights and alerts. This minimizes errors and reduces reliance on highly skilled operators.
Q7: Can this laminator integrate with other production line machines?
A: Yes. The auto flip-flop stacker ensures laminated sheets are neatly stacked and ready for downstream processes like die-cutting, box forming, or printing. This full-line integration is a major productivity booster.
Q8: How reliable is the machine for long-term industrial use?
A: Built on a 7–8.5-ton robust frame, it uses internationally recognized components like Yaskawa, Schneider, Siemens, and Omron. CE and ISO certified, it's designed for decades of continuous industrial operation-far exceeding the lifespan of typical laminators.
Q9: What makes the electrical system unique?
A: The servo-driven bottom sheet suction replaces conventional electromagnetic valves, providing stable, efficient sheet delivery even under high-speed, high-volume conditions. Other machines often struggle with reliability here.
Q10: Can this machine handle different sheet sizes efficiently?
A: Yes. Depending on the model:
● DX-1450: 145×145mm max, 400×450mm min
● DX-1650: 165×145mm max, 400×450mm min
● DX-1650XL: 165×165mm max, 400×450mm min
● DX-2100: 210×210mm max, 550×450mm min
This range allows extreme flexibility for various carton and packaging formats.
Q11: How does this machine improve operational efficiency?
A: By reducing manual handling, minimizing waste, and eliminating misfeeds, your plant can produce more output with fewer operators. The combination of speed, precision, and automation drives a dramatic increase in throughput.
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