Product Details
Payment & Shipping Terms
Product Overview
The DX-1450 High Lamination Accuracy Flute Laminator is developed for manufacturers requiring stable high-speed production with consistent lamination accuracy.
It is designed to process single-face, 3-ply, 5-ply, and up to 7-ply corrugated boards, while maintaining precise registration between top and bottom sheets.
Compared with conventional laminators, the DX-1450 focuses on process stability under speed, making it suitable for factories where both output and quality consistency are critical.
Main Features
1. Leading-Edge Litho Feeding System
The machine adopts a leading-edge suction feeder for the top sheet:
- Stable sheet pickup at high speed
- No frequent adjustment required when changing jobs
- Reliable handling of thin and large sheets
- This system improves feeding stability compared to conventional push-type feeders.
2. Servo Shaftless Feeding Structure
The top sheet feeding system is equipped with a servo shaftless mechanism, enabling:
- Smooth sheet overlapping
- Accurate feeding timing
- Continuous operation at high speed
3. Dual Servo Bottom Feeding System
The bottom sheet is controlled by dual servo motors, providing:
- Precise synchronization
- Stable feeding of warped or multi-ply boards
- Consistent transport under varying material conditions
4. High-Speed Production Capability
- Maximum speed up to 150 m/min
- Output up to 12,000 sheets per hour (based on sheet length)
- The machine is designed to maintain stable performance at production speed, not only peak speed.
5. High-Precision Compensation Aligning System
A multi-sensor detection system combined with servo correction ensures:
- Real-time position monitoring
- Automatic deviation compensation
- Consistent alignment between sheets
This system enables reliable lamination accuracy throughout long runs.
6. Precision Gluing System
The gluing section is engineered for controlled adhesive application:
- High-precision coating rollers
- Automatic glue level control
- Side glue stopper to prevent overflow
- Glue recirculation system
This ensures uniform bonding and efficient glue usage.
7. Efficient Feeding and Loading Design
The machine features a low E-type piling table, allowing:
- Direct pallet feeding
- Reduced manual handling
- Faster job changeover
Optional pre-loading system further improves workflow efficiency.
8. Wide Material Compatibility
Top sheet: 120–600 gsm
Bottom sheet: 0.5–10 mm thickness
Suitable for:
- A–N flute single face
- 3-ply, 5-ply, and 7-ply corrugated boards
- Grey board and heavy paperboard
9. PLC Control and Monitoring System
The machine is equipped with a PLC and HMI interface, offering:
- Real-time production monitoring
- Fault detection and warning system
- Production data recording
Product Description
DX-1450 HIGH LAMINATION ACCURACY FLUTE LAMINATOR
|
Model/Modelo |
DX-1450 |
DX-1650
|
DX-1650XL
|
DX-2050 |
DX-2100 |
|
Max. SheetSize(WXL) Tamaño máximo (WXL) |
1450mmx1450mm (57'x57') |
1650mmx1450mm (65'x57') |
1650mmx1650mm (65'x65') |
2050mmx1650mm (817'x65') |
2100mmx2100mm (83x83') |
|
Min. Sheet Size(WXL) Tamaño mínimo de tabla |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
550mmx450mm (21'x18') |
550mm*450mm (22x18') |
|
Thickness of Upper Paper Grosor del papel |
120~600gsm
|
|
|
||
|
Thickness of Bottom Paper Grosor de fondo |
0.5-10mm A-N Flute single layer/3 layers/5 layers /7 layers Corrugate board, Grey Board and Board Flauta A-N de una capa / 3 capas / 5 capas / 7 capas Tablero corrugado, tablero gris y tablero |
||||
|
Max. Speed Velocidad máxima |
150m/min (Subject to board quality and specification) |
||||
|
Laminating Precision Precisión de laminado |
±1.5mm |
±1.5mm |
±1.5mm |
±1.5mm |
±2mm |
|
Power Poder |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
FAQ
Q1: What is the main positioning of the DX-1450?
A:It is a high-speed laminator designed for multi-layer corrugated boards, combining speed, precision, and material flexibility in one machine.
Q2: What makes it different from standard laminators?
A:Most laminators focus on 3 or 5 layers.
This machine is built to handle up to 7-layer corrugated boards while maintaining high speed and accuracy.
Q3: Why is 7-layer capability important?
A:Because it allows production of stronger, higher-value packaging, especially for industrial and export applications.
Q4: What is the maximum production speed?
A:Up to 150 m/min, with practical output around 12,000 sheets per hour depending on sheet size.
Q5: Can it maintain accuracy at high speed?
A:Yes. The system maintains ±1.5 mm lamination accuracy, even during continuous high-speed operation.
Q6: What ensures stable top sheet feeding?
A:A leading-edge litho feeder, which stabilizes the sheet from the front edge and eliminates the need for frequent adjustments.
Q7: How does it perform with thin paper?
A:Very stable. The leading-edge system prevents floating and shifting, which are common issues with thin sheets.
Q8: What is the role of the servo shaftless feeder?
A:It ensures smooth overlapping and synchronized feeding, improving efficiency and consistency at high speed.
Q9: How is the bottom sheet handled?
A:Through a dual servo bottom feeder, which ensures:
● Accurate timing
● Stable feeding of warped boards
● Smooth transport of multi-layer materials
Q10: Can it handle heavy and thick boards?
A:Yes. It supports 0.5–10 mm thickness, including multi-ply corrugated boards and grey board.
Q11: How does it ensure alignment precision?
A:A multi-sensor compensation system continuously monitors position and corrects deviation in real time.
Q12: How does it compare to chain register laminators?
A:Chain systems rely on mechanical positioning.
This machine uses servo + sensor correction, which is faster and more adaptable at high speed.
Q13: What about glue application quality?
A:The precision gluing system ensures:
● Even coating
● Controlled glue volume
● No overflow at high speed
Q14: Does high speed affect bonding quality?
A:No. The gluing system is synchronized with machine speed, maintaining consistent bonding performance.
Q15: How efficient is material loading?
A:The low E-type piling table allows direct pallet feeding, reducing manual handling and improving workflow.
Hot Tags: 7 layers corrugate high speed flute laminator, China 7 layers corrugate high speed flute laminator manufacturers, suppliers, factory
