Product Overview
The DX-2100 High Lamination Accuracy Flute Laminator is engineered for manufacturers handling large-format, high-value corrugated packaging, where both precision and production stability are critical.
With a maximum sheet size of 2100 × 2100 mm, this model is positioned beyond standard laminators, offering enhanced control, improved alignment accuracy, and stable high-speed performance when processing oversized and heavy boards.
It is particularly suitable for operations requiring consistent lamination quality across long production runs and varying material conditions.
Product Details
Payment & Shipping Terms
Main Features
1. Large Format Capability up to 2100 × 2100 mm
The machine is designed to process extra-large sheets without compromising stability:
- Suitable for industrial cartons and oversized packaging
- Maintains consistent feeding and alignment at full width
- This capability clearly differentiates it from 1450/1650 class machines.
2. Leading-Edge Litho Feeding System
The top sheet is fed by a leading-edge suction feeder, providing:
- Stable sheet pickup at high speed
- No need for frequent adjustment between job changes
- Improved control of thin and large-format sheets
- This system ensures reliable feeding performance across different paper types.
3. Servo Shaftless Back Feeder Integration
The combination of leading-edge feeder and servo shaftless system allows:
- Smooth sheet overlapping
- Accurate feeding timing
- Continuous high-speed operation without interruption
4. Dual Servo Bottom Feeding System
The bottom sheet feeding section uses dual servo motors to achieve:
- Precise synchronization
- Stable handling of warped or heavy boards
- Smooth transport of multi-ply corrugated materials
5. High-Speed Production with Stability
- Maximum speed up to 150 m/min
- Output up to 12,000 sheets/hour (based on sheet length)
- The system is designed to maintain stable performance at high speed, not just peak values.
6. High-Accuracy Compensation Aligning System
A multi-sensor detection system combined with servo correction ensures:
- Real-time monitoring of sheet position
- Automatic deviation correction
- Consistent top-to-bottom alignment
This allows the machine to maintain high lamination accuracy even under demanding conditions.
7. Precision Gluing System
The gluing section is engineered for uniform and controlled adhesive application:
- High-precision coating rollers
- Automatic glue level control
- Side glue stopper to prevent overflow
- Glue recirculation system
This ensures clean bonding and efficient glue usage, even at high speed.
8. Wide Material Compatibility
Top sheet: 120–600 gsm
Bottom sheet: 0.5–10 mm thickness
Suitable for:
- Single-face flute (A–N)
- 3-ply, 5-ply, and 7-ply corrugated boards
- Grey paperboard and heavy-duty carton materials
9. PLC Control and Intelligent Monitoring
The machine is equipped with a PLC control system and HMI interface, providing:
- Real-time production monitoring
- Fault detection and alarm system
- Production data recording
10. Efficient Feeding and Material Handling
The low E-type piling table supports:
- Direct pallet feeding
- Faster job changeover
- Reduced manual handling
Optional rail pre-loading further improves workflow efficiency.
Machine Advantages
1. Superior Control for Large Sheets
Maintains stability and accuracy when processing oversized boards, where standard machines typically struggle.
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2. High Accuracy Under High Speed
Combines servo control and sensor-based alignment, ensuring precision is maintained even during continuous high-speed production.
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3. Strong Performance with Heavy and Multi-Ply Boards
Handles thick, multi-layer materials without affecting feeding stability or alignment consistency.
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4. Reduced Waste and Higher Yield
Accurate feeding and alignment reduce:
- Misaligned sheets
- Glue waste
- Rework and rejection
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5. Reliable Long-Term Operation
Heavy-duty structure and optimized systems ensure:
- Stable operation over long shifts
- Reduced maintenance requirements
- Consistent production output
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Product Description
DX-2100 HIGH LAMINATION ACCURACY FLUTE LAMINATOR
|
Model/Modelo |
DX-1450 |
DX-1650
|
DX-1650XL
|
DX-2050 |
DX-2100 |
|
Max. SheetSize(WXL) Tamaño máximo (WXL) |
1450mmx1450mm (57'x57') |
1650mmx1450mm (65'x57') |
1650mmx1650mm (65'x65') |
2050mmx1650mm (817'x65') |
2100mmx2100mm (83x83') |
|
Min. Sheet Size(WXL) Tamaño mínimo de tabla |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
550mmx450mm (21'x18') |
550mm*450mm (22x18') |
|
Thickness of Upper Paper Grosor del papel |
120~600gsm
|
|
|
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|
Thickness of Bottom Paper Grosor de fondo |
0.5-10mm A-N Flute single layer/3 layers/5 layers /7 layers Corrugate board, Grey Board and Board Flauta A-N de una capa / 3 capas / 5 capas / 7 capas Tablero corrugado, tablero gris y tablero |
||||
|
Max. Speed Velocidad máxima |
150m/min (Subject to board quality and specification) |
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|
Laminating Precision Precisión de laminado |
±1.5mm |
±1.5mm |
±1.5mm |
±1.5mm |
±2mm |
|
Power Poder |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
FAQ
Q1: What makes the DX-2100 different from standard laminators?
A:The biggest difference is format capability. This machine handles up to 2100 × 2100 mm, which is beyond the range of most laminators in the market.
Q2: Why is large format capability important?
A:Because large cartons and industrial packaging require stable handling of big sheets. Smaller machines struggle with alignment and feeding at this size.
Q3: What is the core strength of this machine?
A:It combines large format, high speed, and stable accuracy - three factors that are rarely achieved together.
Q4: How fast can it run in production?
A:Up to 150 m/min, with practical output reaching around 12,000 sheets per hour depending on sheet size.
Q5: Can it maintain accuracy at high speed?
A:Yes. The system is designed to maintain ±1.5 mm alignment, even during continuous high-speed operation.
Q6: What ensures stable top sheet feeding?
A:The leading-edge litho feeder combined with servo shaftless system ensures smooth and synchronized sheet overlap.
Q7: Why is leading-edge feeding important?
A:It stabilizes the sheet from the front edge, reducing deviation and improving alignment before lamination begins.
Q8: How does it handle bottom sheet feeding?
A:With a dual servo-driven bottom feeder, ensuring precise timing and stable transport of large and heavy boards.
Q9: Can it process thick and multi-layer boards?
A:Yes. It supports:
● 0.5–10 mm thickness
● 3, 5, and 7-ply corrugated boards
Q10: How does it perform with grey board and heavy materials?
A:It is specifically designed for heavy-duty applications, maintaining stable feeding and alignment even with dense materials.
Q11: What controls the alignment during operation?
A:A multi-sensor compensation system with servo correction, which adjusts sheet position in real time.
Q12: How is glue applied at high speed?
A:Through a precision roller system with automatic glue control, ensuring even coating without overflow.
Q13: Does high speed affect glue consistency?
A:No. The glue system is synchronized with machine speed, maintaining stable application and bonding quality.
Q14: How is material loading handled?
A:The low E-type piling table allows direct pallet feeding, reducing manual handling and improving efficiency.
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