Auto Double Wall Flute Lamination Pasting Machine

Auto Double Wall Flute Lamination Pasting Machine

Place of Origin:China
Brand Name:DINGXING/DINGYI
Certification:ISO/CE
Model Number:DW-1650
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Description
Technical Parameters

Auto Double Wall Flute Lamination Pasting Machine 1650 Type

 

Flute Lamination Pasting Machine 1650 Type

Double Wall Flute Lamination Pasting Machine

1650 Type auto flute laminator

 

  • Place of Origin:China
  • Brand Name:DINGXING/DINGYI
  • Certification:ISO/CE
  • Model Number:DW-1650

 

Product Details

 

Max. Speed

5000 Piece/Hour

Top Sheet GSM

120-600

Bottom Sheet GSM

300-800

Lamination Accuracy

±1.5mm

Highlight

Flute Lamination Pasting Machine 1650 Type, Double Wall Flute Lamination Pasting Machine, 1650 Type auto flute laminator

 

Payment & Shipping Terms

 

Minimum Order Quantity

1

Price

USD80000-USD150000

Packaging Details

Meteorological anti-rust film and steel bottom bracket

Delivery Time

60 DAYS

Payment Terms

L/C, D/A, D/P, T/T

Supply Ability

5 SET/MONTH

 

DW-1650 Double Wall Flute Laminator

Built for heavy board jobs, not just standard lamination

The DW-1650 is not your typical flute laminator.
It's designed for plants that are dealing with double wall, multi-ply corrugated board, where normal machines start to struggle.

If you are running large cartons, home appliance boxes, or any heavy-duty packaging, you already know the issues-
misalignment, bubbles, weak bonding, and unstable feeding.
This machine is built to solve exactly those problems.

 

Stable production matters more than top speed

  • The machine runs up to around 5000 sheets per hour, but in real production, what matters is consistency.
  • Once the machine is set properly, it keeps running without frequent stops.
  • No constant adjustments, no chasing alignment every few minutes.
  • Positioning accuracy stays within a practical ±1.5–2 mm range, which is reliable for this type of heavy board work.

 

Handles double wall and multi-layer jobs with ease

What makes this machine different is its structure:

  • Two bottom sheet feeders
  • One top sheet feeder

This allows you to laminate:

  • Double wall (5-ply) board
  • Multi-layer combinations
  • Heavy corrugated structures

Instead of running multiple processes, you can complete complex lamination in one pass.

 

Feeding system – where most problems usually start

A lot of laminators fail at feeding, especially with large or thick sheets.

On this machine:

The top sheet uses a multi-suction feeder with air assistance

The bottom sheets are transported by vacuum belts

Even thick or slightly warped board can run smoothly without jumping or skewing.

Simply put:
the thicker the board, the more you feel the advantage.

 

Alignment system – the real key to output quality

The machine uses a servo-controlled alignment system.

Here's how it works in practice:

  • Bottom sheet position is detected continuously
  • The top sheet is adjusted dynamically by servo
  • Final alignment is done through a controlled pushing system

There is also a buffer before positioning, so sheets don't crash into each other or get damaged at the edges.

That's the difference between "acceptable" output and consistent sellable quality.

 

Gluing system – keeps cost under control

The gluing unit is simple but effective:

  • Chrome-coated glue roller for even application
  • Sensors to prevent glue overflow
  • Automatic glue circulation system
  • You get stable glue supply without overuse, which reduces waste over long runs.

 

Pressing section – where bonding is finalized

After lamination, the sheets go through a pressing conveyor.

This ensures:

  • Strong bonding
  • No bubbles
  • No hollow spots

It's a straightforward design, but critical for final product quality.

 

Machine structure – built for long runs

The frame is reinforced to keep the machine stable at higher speeds.

Key components are selected for reliability, not just branding:

  • Yaskawa servo system
  • Schneider electrical parts
  • Standard pneumatic components

This means easier maintenance and less downtime when something needs replacement.

 

Where this machine fits best

This is not a machine for every plant.
It's built for operations that need more than basic lamination:

  • Double wall / 5-ply carton production
  • Heavy-duty packaging
  • Large format boxes
  • Jobs requiring strong bonding and thick material handling
  • Material range:
  • Top sheet: 120–600 gsm
  • Bottom sheet: 300–800 gsm
  • Board thickness up to 10 mm
  • Suitable for single, 3-ply, and 5-ply corrugated

 

In simple terms

This machine is not about chasing the highest speed.

It's about:

  • Running thick board without trouble
  • Keeping alignment stable
  • Producing consistent, sellable sheets
  • Taking on higher-value jobs that standard machines can't handle

 

If you want, I can also help you turn this into:

A 30-second sales pitch for quick conversations

Or a real Q&A set based on what factory owners actually ask before buying

Those are usually what close deals.

 

Product Description

 

DW-1650 Double Wall Flute Laminator

Specifications:

Note: Specifications are subject to change without notice.

Model

DW-1650

Max.Sheet Size(L*W, mm)

1650*1450

Min.Sheet Size(L*W, mm)

450*450

Thickness

Litho

120~800gsm

Middle

300-800gsm(single flute)

Substrate

300~800gsm (Up to 10mm Thick)

A~N Single Layer/ 3/5Layers Corrugated Boards, Grey Paperboards and Cardboards

Accuracy

Within ±2 mm(Subject to Paper Quality and Specifications)

Speed

0 -5000sheets/hour(Subject to Paper Quality and Specifications)

Power

AC~380V(30HP)

Dimension: L*W*H(MM)

1700*2650*2600

Weight(KG)

9800

 

Litho Paper Feeder

  • Equipped with 4 paper raising caps and 4 feeding caps to ensure smooth feeding.
  • Paper pressing base with air blower and two sides sub-blower for wider paper.
product-481-287

Substrate Two Paper Feeders

The corrugated paper is attached and goes through the Spring plates by suction belt and make the corrugated board delivery smoothly. Newly designed assistance belt helps to do the perfect suction belt feeding jobs, especially for 3/5 /7 ply.

product-680-520

product-680-432

 

Servo motor Alignment and Timing System

Servo motor alignment for top paper and bottom 4ply corrugated boards. Multi sensors to monitor feeding position of the bottom sheets, the upper two servo motors (Japanese Yaskawa brand) adjust the top sheets synchronously to make accurate register during lamination.

Synchronous Register Belts. Bottom two corrugated boards are registered and aligned y synchronous pushing claw that makes accurate registration. There are buffer designed before pushing claw striking the paper that prevent paper edge from damage. The micro adjuster and bearing holding system allows accurate lamination of two substrate papers conveyed.

product-680-451

Gluing System

The adjustable glue roller system applies evenly on the corrugated board. The special chrome plated glue roller saves glue consumption with three sensors to prevent overflow. This recycles gluing system which refills the glue in the slot at both gluing rollers by electric glue controller. The gluing system prevents glue wasting for better performance of lamination.

 

  • Belt-Driven System

Cut down maintenance cost and lower the noise

product-662-406

 

Pressing Conveyor

 

Integrated with upper and lower pressing conveyor, all boards are pressed and dried naturally until they are laminated tightly without air bubbles.

product-680-286

 

Side Frames

 

Newly designed machine with strengthened frames ensures stability even at highest speed and long machine life. Independent roller wheels are easy to dismantle to ensure quick replacement.

Solid and durable precision casting hand wheels.

 

Electrical Control System

1. Operator Panel shows all operation buttons and functions. Auxiliary Operator Panels are located in the Feeder and Pressing Conveyor. The Counter calculates laminating sheets through photocell control and Fixed Speed Device ensures fixed running speed.

2. Electrical driven systems are Schneider and Fotek & Anly from Taiwan.

 

Sources of Main Parts

 

Name

Place of Origin or Materials

Main motor

Taiwan(Joint venture)

Lifting motor

Taiwan(Joint venture)

Decelerator

Taiwan(Joint venture)

Glue Pump

Taiwan(Joint venture)

Clutch & Brake

Nikka from Taiwan

Electrical drive

Schneider from France, Fotek,Anly from Taiwan

Belts

Japan

Air Blower

Taiwan(Joint venture)

Air pump

Becker

Servo motor

Yaskawa

 

Tags:

Double Wall Flute Lamination Pasting Machine

PLC Flute Lamination Pasting Machine

Corrugated Box Lamination Machine

 

DW-1650 – Real Questions from a Printing Plant Owner

1. I already have a laminator. Why would I need this one?

If your current machine is only handling single flute or lighter jobs, it will struggle once you move into double wall or heavy board.
This machine is not a replacement for basic work -
it's what you need when you want to take higher-margin, heavier packaging orders that your current setup can't run reliably.

2. Can it really run double wall without issues? Or just in theory?

It's built for that purpose.
The dual bottom feeder structure is designed to handle multi-layer corrugated, not just single flute with a thicker spec.
In real production, the key difference is:
you don't have to slow down too much or fight constant misalignment.

3. What happens when the board is slightly warped? Will it still run?

That's exactly where most machines fail.
With the vacuum belt transport and air-assisted feeding,
this machine can handle moderately warped board without causing frequent stops.
Of course, extremely bad board will always be a problem -
but under normal factory conditions, it runs stable.

4. How much adjustment is needed during production?

Once properly set, very little.
You don't need an operator constantly standing there correcting alignment.
The servo system adjusts positioning automatically during the run.
That means:
● Less operator stress
● More consistent output
● Lower dependency on highly skilled labor

5. What about glue consumption? Will it waste more?

No, actually it's more controlled.
The glue system keeps a stable and even application,
so you don't need to over-apply just to "play safe".
Over time, that saves a noticeable amount of glue cost, especially on large-volume jobs.

6. Is the bonding strong enough for heavy cartons?

Yes, that's one of the main strengths.
The pressing section ensures the sheets are properly bonded before delivery.
You don't get the common issues like:
● bubbles
● weak edges
● layers separating later
For export cartons or heavy packaging, this is critical.

7. How difficult is it to train operators?

If your team has experience with laminators, they will pick it up quickly.
The operation logic is straightforward.
The key systems (feeding, alignment, pressing) are not complicated to understand.
Usually, a few days of training is enough to run production.

8. What about maintenance and spare parts?

This is a practical machine, not something exotic.
Main components are from well-known brands like Yaskawa and Schneider,
so parts are easier to source compared to some lesser-known systems.
Routine maintenance is standard:
● cleaning glue system
● checking belts and suction
● basic lubrication
Nothing unusual or difficult.

9. Will this machine really reduce my production cost?

Not by speed alone.
The real savings come from:
● fewer rejected sheets
● less manual rework
● more stable production
● ability to take higher-value orders
So it's more about profit per job, not just output per hour.

10. What kind of orders justify investing in this machine?

If you are mainly doing:
● single flute cartons
● low-margin standard jobs
Then this machine may be underutilized.
But if you are targeting:
● home appliance packaging
● heavy-duty cartons
● export packaging
● double wall / 5-ply jobs
Then this machine becomes a tool to move into a different level of business.

 

This machine is not for doing more of the same work.
It's for taking the kind of jobs your current machine cannot handle well - and making money from them.

 

 

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