Auto Double Wall Flute Lamination Pasting Machine 1650 Type
Flute Lamination Pasting Machine 1650 Type
Double Wall Flute Lamination Pasting Machine
1650 Type auto flute laminator
- Place of Origin:China
- Brand Name:DINGXING/DINGYI
- Certification:ISO/CE
- Model Number:DW-1650
Product Details
|
Max. Speed |
5000 Piece/Hour |
|
Top Sheet GSM |
120-600 |
|
Bottom Sheet GSM |
300-800 |
|
Lamination Accuracy |
±1.5mm |
|
Highlight |
3 ply 5 Ply Flute Laminator, 3 Ply High Speed Flute Laminator , 600gsm Top Sheet 5 Ply Flute Laminator |
Payment & Shipping Terms
|
Minimum Order Quantity |
1 |
|
Price |
USD80000-USD150000 |
|
Packaging Details |
Meteorological anti-rust film and steel bottom bracket |
|
Delivery Time |
60 DAYS |
|
Payment Terms |
L/C, D/A, D/P, T/T |
|
Supply Ability |
5 SET/MONTH |
High Speed 5 Ply Flute Laminator
(Model: DW-1650)
This machine is designed for high-speed lamination of printed sheets with 3-ply and 5-ply corrugated boards. It is suitable for packaging plants producing carton boxes, display boxes, and high-end laminated boards.
Built for stability and accuracy, it handles a wide range of paper qualities while keeping consistent alignment even at high speed.
Machine Overview
|
Origin |
China |
|
Brand |
DINGXING / DINGYI |
|
Certification |
ISO / CE |
|
Machine Type |
Automatic flute laminator |
|
Application |
Printed sheet to corrugated board lamination |
Main Technical Data
|
Max sheet size |
1650 × 1450 mm |
|
Min sheet size |
450 × 450 mm |
|
Top sheet |
120 – 600 gsm |
|
Bottom sheet |
300 – 800 gsm |
|
Corrugated board |
up to 10 mm (A–N flute, single / 3 / 5 ply) |
|
Laminating accuracy |
±1.5 – 2 mm |
|
Max speed |
up to 5000 sheets/hour |
|
Power supply |
AC 380V (30HP) |
|
Machine size |
1700 × 2650 × 2600 mm |
|
Machine weight |
approx. 9800 kg |
Key Machine Sections (Based on All Images)
1. Litho Paper Feeder
- Equipped with 4 lifting suckers + 4 feeding suckers
- Stable feeding even for thin paper
- Air blower + side blowers keep sheets flat and aligned
2. Bottom Sheet Feeding System
- Dual feeder structure for corrugated boards
- Suction belt + spring plate delivery
- Additional assisting belt for multi-ply boards (3/5/7 ply)
3. Servo Alignment System
- Yaskawa servo motors (Japan)
- Multi-sensor detection for bottom sheet position
- Real-time correction of top sheet
- Synchronous pushing system for bottom sheets
- Buffer structure prevents edge damage
4. Gluing System
- Chrome-plated glue roller
- Adjustable glue amount
- Glue recycling system
- 3 sensors prevent glue overflow
- Electric glue control system
5. Pressing Conveyor
- Upper + lower belt pressing
- Natural drying during transport
- No bubbles after lamination
6. Transmission System
- Belt-driven system
- Lower noise
- Reduced maintenance cost
7. Machine Frame
- Reinforced side frames
- High-speed stability
- Easy-to-replace roller design
8. Electrical Control System
- Central control panel + auxiliary panels
- Sheet counting via photocell
- Constant speed control
- Main components:
- Schneider (France)
- Fotek / Anly (Taiwan)
9. Key Components Origin
- Servo motor: Yaskawa (Japan)
- Electrical: Schneider
- Air pump: Becker
- Belts: Japan
- Motors / reducer: Taiwan
Product Description
DW-1650 Two Flute Combation Laminator
Sources of Main Parts
|
Name |
Place of Origin or Materials |
|
Main motor |
Taiwan(Joint venture) |
|
Lifting motor |
Taiwan(Joint venture) |
|
Decelerator |
Taiwan(Joint venture) |
|
Glue Pump |
Taiwan(Joint venture) |
|
Clutch & Brake |
Nikka from Taiwan |
|
Electrical drive |
Schneider from France, Fotek,Anly from Taiwan |
|
Belts |
Japan |
|
Air Blower |
Taiwan(Joint venture) |
|
Air pump |
Becker |
|
Servo motor |
Yaskawa |
Specifications:
Note: Specifications are subject to change without notice.
|
Model |
DW-1650 |
|
|
Max.Sheet Size(L*W, mm) |
1650*1450 |
|
|
Min.Sheet Size(L*W, mm) |
450*450 |
|
|
Thickness |
Litho |
120~800gsm |
|
Middle |
300-800gsm(single flute) |
|
|
Substrate |
300~800gsm (Up to 10mm Thick) A~N Single Layer/ 3/5Layers Corrugated Boards, Grey Paperboards and Cardboards |
|
|
Accuracy |
Within ±2 mm(Subject to Paper Quality and Specifications) |
|
|
Speed |
0 -5000sheets/hour(Subject to Paper Quality and Specifications) |
|
|
Power |
AC~380V(30HP) |
|
|
Dimension: L*W*H(MM) |
1700*2650*2600 |
|
|
Weight(KG) |
9800 |
|
Litho Paper Feeder
- Equipped with 4 paper raising caps and 4 feeding caps to ensure smooth feeding.
- Paper pressing base with air blower and two sides sub-blower for wider paper.
Substrate Two Paper Feeders
The corrugated paper is attached and goes through the Spring plates by suction belt and make the corrugated board delivery smoothly. Newly designed assistance belt helps to do the perfect suction belt feeding jobs, especially for 3/5 /7 ply.
Servo motor Alignment and Timing System
Servo motor alignment for top paper and bottom 4ply corrugated boards. Multi sensors to monitor feeding position of the bottom sheets, the upper two servo motors (Japanese Yaskawa brand) adjust the top sheets synchronously to make accurate register during lamination.
Synchronous Register Belts. Bottom two corrugated boards are registered and aligned y synchronous pushing claw that makes accurate registration. There are buffer designed before pushing claw striking the paper that prevent paper edge from damage. The micro adjuster and bearing holding system allows accurate lamination of two substrate papers conveyed.
Gluing System
The adjustable glue roller system applies evenly on the corrugated board. The special chrome plated glue roller saves glue consumption with three sensors to prevent overflow. This recycles gluing system which refills the glue in the slot at both gluing rollers by electric glue controller. The gluing system prevents glue wasting for better performance of lamination.
- Belt-Driven System
Cut down maintenance cost and lower the noise
Pressing Conveyor
Integrated with upper and lower pressing conveyor, all boards are pressed and dried naturally until they are laminated tightly without air bubbles.
Side Frames
Newly designed machine with strengthened frames ensures stability even at highest speed and long machine life. Independent roller wheels are easy to dismantle to ensure quick replacement.
Solid and durable precision casting hand wheels.
Electrical Control System
1. Operator Panel shows all operation buttons and functions. Auxiliary Operator Panels are located in the Feeder and Pressing Conveyor. The Counter calculates laminating sheets through photocell control and Fixed Speed Device ensures fixed running speed.
2. Electrical driven systems are Schneider and Fotek & Anly from Taiwan.
Tags：
Double Wall Flute Lamination Pasting Machine
PLC Flute Lamination Pasting Machine
Corrugated Box Lamination Machine
High Speed 5 Ply Flute Laminator – FAQ for Printing & Packaging Plant Owners
1. What sheet sizes can this machine handle?
● Max sheet size: 1650 × 1450 mm
● Min sheet size: 450 × 450 mm
● Handles both small and large sheets, suitable for standard carton and display boxes.
2. What types and thickness of paper can it laminate?
● Top sheet: 120–600 gsm
● Bottom sheet: 300–800 gsm
● Corrugated board: up to 10 mm (single, 3-ply, 5-ply)
● Works with A to N flutes; multi-layer boards are stable during lamination.
3. How accurate is the alignment between top sheet and corrugated board?
● ±1.5–2 mm accuracy
● Servo motor and multi-sensor system keep sheets perfectly aligned even at high speed.
4. What is the maximum production speed?
● Up to 5000 sheets per hour
● Speed may vary depending on sheet size and thickness; machine prioritizes stable lamination over extreme speed.
5. How stable is feeding for thin paper or warped corrugated board?
● Top sheet feeder uses lifting suckers + air blowers
● Bottom sheet system has dual feeders and buffer belts
● Handles thin sheets and warped boards without misalignment or jams.
6. How does the glue system work?
● Chrome-plated glue roller with adjustable amount
● Glue recycling system to reduce waste
● Sensors prevent glue overflow and ensure clean lamination
7. How is the lamination pressed and dried?
● Upper and lower belt pressing system
● Continuous conveyor allows natural drying during transport
● Ensures no bubbles or wrinkles in finished product
8. What about maintenance and spare parts?
● Reinforced frame and modular roller design
● Belts and motors are imported (Japan/Taiwan) for durability
● Easy replacement of wear parts; low maintenance cost
9. What kind of control system does it have?
● Central control panel with auxiliary panels
● Sheet counting via photocell
● Constant speed control
● Main components from Schneider (France), Fotek/Anly (Taiwan)
10. Can it run long shifts reliably?
● Yes, designed for continuous operation
● Heavy-duty frame and precision parts minimize downtime
● Suitable for mid-sized packaging plants with mixed orders
11. How does it compare to European machines?
● While not the absolute highest speed, this machine offers stable multi-ply lamination at lower cost
● Servo and sensor alignment system ensures results comparable to higher-end imports
● Long-term operation and low maintenance make it cost-effective
12. Is training required for operators?
● Simple interface and servo-assisted feeding reduce operator learning curve
● Typically 1–2 days of training is sufficient for skilled staff
13. What are the real bottlenecks?
● Extremely thin sheets (<120gsm) or very irregular corrugated boards may need slower speeds
● Extremely high-speed production (>7000 sheets/hour) not recommended without customized upgrades
14. What is the expected return on investment?
● Fast payback for plants with daily production of 3–5k sheets
● Multi-ply lamination capability opens new packaging orders
● Durable imported parts reduce maintenance and downtime costs
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