5 Layer Paperboard Flute Laminating Machine

5 Layer Paperboard Flute Laminating Machine

Place of Origin:China
Brand Name:DINGXING/DINGYI
Certification:ISO/CE
Model Number:DW-1650
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Description
Technical Parameters

1650*1450mm 5 Ply Flute Laminator Corrugated Cardboard Laminating Machine

 

1650*1450mm 5 Ply Flute Laminator

5Ply Corrugated Cardboard Laminating Machine

1650*1450mm Cardboard Laminating Machine

 

  • Place of Origin:China
  • Brand Name:DINGXING/DINGYI
  • Certification:ISO/CE
  • Model Number:DW-1650
product-800-600
product-800-600
product-800-600
product-800-600

 

Product Details

 

Max. Speed

5000 Piece/Hour

Top Sheet GSM

120-600

Bottom Sheet GSM

300-800

Lamination Accuracy

±1.5mm

Highlight

1650*1450mm 5 Ply Flute Laminator, 5Ply Corrugated Cardboard Laminating Machine, 1650*1450mm Cardboard Laminating Machine

 

Payment & Shipping Terms

 

Minimum Order Quantity

1

Price

USD80000-USD150000

Packaging Details

Meteorological anti-rust film and steel bottom bracket

Delivery Time

70 DAYS

Payment Terms

L/C, D/A, D/P, T/T

Supply Ability

5 SET/MONTH

 

Product Description

 

DW-1650 2+2+1 Flute Laminator

Sources of Main Parts

Name

Place of Origin or Materials

Main motor

Taiwan(Joint venture)

Lifting motor

Taiwan(Joint venture)

Decelerator

Taiwan(Joint venture)

Glue Pump

Taiwan(Joint venture)

Clutch & Brake

Nikka from Taiwan

Electrical drive

Schneider from France, Fotek,Anly from Taiwan

Belts

Japan

Air Blower

Taiwan(Joint venture)

Air pump

Becker

Servo motor

Yaskawa

 

Specifications:

Note: Specifications are subject to change without notice.

Model

DW-1650

Max.Sheet Size(L*W, mm)

1650*1450

Min.Sheet Size(L*W, mm)

450*450

Thickness

Litho

120~800gsm

Middle

300-800gsm(single flute)

Substrate

300~800gsm (Up to 10mm Thick)

A~N Single Layer/ 3/5Layers Corrugated Boards, Grey Paperboards and Cardboards

Accuracy

Within ±2 mm(Subject to Paper Quality and Specifications)

Speed

0 -5000sheets/hour(Subject to Paper Quality and Specifications)

Power

AC~380V(30HP)

Dimension: L*W*H(MM)

1700*2650*2600

Weight(KG)

9800

 

product-680-281

 

Litho Paper Feeder

  • Equipped with 4 paper raising caps and 4 feeding caps to ensure smooth feeding.
  • Paper pressing base with air blower and two sides sub-blower for wider paper.
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Substrate Two Paper Feeders

The corrugated paper is attached and goes through the Spring plates by suction belt and make the corrugated board delivery smoothly. Newly designed assistance belt helps to do the perfect suction belt feeding jobs, especially for 3/5 /7 ply.

product-680-520

product-680-432

 

Servo motor Alignment and Timing System

Servo motor alignment for top paper and bottom 4ply corrugated boards. Multi sensors to monitor feeding position of the bottom sheets, the upper two servo motors (Japanese Yaskawa brand) adjust the top sheets synchronously to make accurate register during lamination.

Synchronous Register Belts. Bottom two corrugated boards are registered and aligned y synchronous pushing claw that makes accurate registration. There are buffer designed before pushing claw striking the paper that prevent paper edge from damage. The micro adjuster and bearing holding system allows accurate lamination of two substrate papers conveyed.

product-680-451

Gluing System

The adjustable glue roller system applies evenly on the corrugated board. The special chrome plated glue roller saves glue consumption with three sensors to prevent overflow. This recycles gluing system which refills the glue in the slot at both gluing rollers by electric glue controller. The gluing system prevents glue wasting for better performance of lamination.

 

  • Belt-Driven System

Cut down maintenance cost and lower the noise

product-662-406

 

Pressing Conveyor

 

Integrated with upper and lower pressing conveyor, all boards are pressed and dried naturally until they are laminated tightly without air bubbles.

product-680-286

 

Side Frames

 

Newly designed machine with strengthened frames ensures stability even at highest speed and long machine life. Independent roller wheels are easy to dismantle to ensure quick replacement.

Solid and durable precision casting hand wheels.

 

Electrical Control System

1. Operator Panel shows all operation buttons and functions. Auxiliary Operator Panels are located in the Feeder and Pressing Conveyor. The Counter calculates laminating sheets through photocell control and Fixed Speed Device ensures fixed running speed.

2. Electrical driven systems are Schneider and Fotek & Anly from Taiwan.

 

Tags:

Double Wall Flute Lamination Pasting Machine

PLC Flute Lamination Pasting Machine

Corrugated Box Lamination Machine

 

DW-1650 Flute Laminator
What actually matters to a factory owner

1. If your board is not flat, this machine still runs

Most laminators look good on perfect paper.
Reality:
ο‚·warped board
ο‚·soft flute
ο‚·uneven thickness
This machine is built for that.
πŸ‘‰ suction + belt + correction system
πŸ‘‰ keeps feeding stable even on bad material
If your raw material is not perfect - this matters more than speed.

2. Registration is consistent, not lucky

You don't want:
● good sheets in the middle
● bad sheets at the beginning and end
With servo correction, it keeps alignment stable during the whole run.
πŸ‘‰ around ±1.5mm in real production
πŸ‘‰ less adjustment by operator
Less waste. Less arguing on the shop floor.

3. Real output, not brochure speed

You will see machines claiming crazy speed.
Then:
● feeding stops
● sheets overlap
● glue not even
This one runs at a speed your workers can actually keep up with.
πŸ‘‰ stable output is where money comes from
not peak speed.

4. Glue control is where you save hidden cost

Most factories don't notice this at first.
But over time:
● too much glue → cost goes up
● uneven glue → bonding problems
This machine:
● controlled glue feeding
● recycling system
● even coating
πŸ‘‰ less glue, better bonding

5. Pressing section is long enough to do the job properly

Some machines laminate fast, but don't press enough.
Result:
● bubbles
● weak bonding
● complaints from customers
This machine:
● long pressing conveyor
● natural drying while running
πŸ‘‰ finished sheets come out ready, not risky

6. It's heavy for a reason

Around 10 tons machine weight.
That's not a disadvantage.
πŸ‘‰ less vibration
πŸ‘‰ better stability at speed
πŸ‘‰ longer lifetime
Light machines shake. This one doesn't.

7. You won't fight the machine every day

Operators don't like complicated machines.
This one is straightforward:
● stable feeding
● less manual correction
● fewer breakdowns
πŸ‘‰ less dependence on skilled workers

8. Parts are not the cheap type

Servo, electrical, air system - all from known brands.
That means:
● easier maintenance
● parts available globally
● less unexpected failure

The real reason factories buy this

Not because it's "advanced".
Because:
πŸ‘‰ they are already losing money
from:
● waste
● unstable lamination
● rework
● customer complaints
And they need something that just runs.

One sentence you can use

If your current laminator works only when everything is perfect,
this one works when things are not.

 

DW-1650 Flute Laminator
Real Q&A from carton / printing factory owners

1. Can it handle warped or poor-quality corrugated board?

Yes. That's actually where this machine shows its value.
With suction feeding and correction system, it keeps running even if:
● board is slightly curved
● flute is soft
● thickness is not perfectly consistent
If your material is always perfect, any machine works.
If not, this one makes a difference.

2. How accurate is the lamination in real production?

In normal running, around ±1.5mm.
More important:
● it stays consistent during long runs
● not just accurate at the beginning
You don't need constant manual adjustment.

3. What is the real production speed?

Up to 5000 sheets/hour.
But the key point:
● stable feeding
● no frequent stops
● low reject rate
So your actual daily output is reliable.

4. Does it have problems with double sheets or misfeeding?

Less than most machines.
The feeding system is designed to:
● separate sheets properly
● keep stable spacing
Of course, operator setup still matters,
but the machine itself is not sensitive.

5. How is the glue consumption?

Lower than average.
Because:
● glue roller is even
● supply is controlled
● excess glue is recycled
Over time, this saves a noticeable cost.

6. Any issue with bubbles or weak bonding?

No, if set correctly.
The pressing section is long enough to:
● remove air
● allow proper bonding
This is important for export cartons or high-end packaging.

7. Is it difficult to operate?

No.
Most operators can learn:
● basic operation in a few days
● stable running in a short time
It doesn't rely heavily on highly skilled workers.

8. How about maintenance?

Routine maintenance is simple:
● cleaning glue system
● checking belts and rollers
Key parts are standard brands,
so replacement is not a problem.

9. What kind of jobs is this machine best for?

Mainly:
● 3 / 5 ply corrugated lamination
● carton packaging
● laminated board for printing
If your factory handles mixed jobs, it's flexible enough.

10. What is the biggest advantage compared to cheaper machines?

Stability.
Cheap machines may:
● run fast on paper
● but stop frequently
● or create more waste
This one focuses on:
● continuous running
● consistent quality
That's where profit comes from.

11. What size range can it handle?

● Max: 1650 × 1450 mm
● Min: around 450 × 450 mm
Covers most standard carton jobs.

12. How long can it run continuously?

With proper setup and material:
ο‚·full shift operation is not a problem
It's built for production, not testing.

One honest closing answer

"Is this the fastest machine on the market?"
No.But:It is a machine that can run a full day without giving you trouble -and that's what most factories actually need.

 

 

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