Automatic Paperboard Laminating Machine

Automatic Paperboard Laminating Machine

The DX-1210 is a high-precision automatic laminating machine engineered for industrial paperboard lamination. It is specifically designed for applications requiring tight tolerances, high throughput, and multi-material compatibility.
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Description
Technical Parameters

Product Details

 

product-996-197

 

Payment & Shipping Terms

 

product-1074-186

 

Product Description

 

DX-1207 Cardboard to Cardbaord Lamination Machine

Specifications

Model

DX-1210

Max. Sheet Size(mm)

1200Wx1000L

Min. Sheet Size(mm)

450Wx450L

Thickness of Upper Paper

100-800g/m²

Thickness of Bottom Paper

180-1800g/m²

Max. Speed

105pcs/min (Subject to Paper Quality)

Laminating Precision

±0.5mm(Standard smooth paperboard)

Total Weight

7000kg

Dimensions

8900mm*2470mm*2180mm

Operation Space

3M×12M

Power

AC380V/50HZ/16KW

 

Brand of Main Parts:

Part Name

Brand/Origin

Main motor

Siemens

Vacuum Pump

Becker

Feeder

Taiwan

Bearing

Germany/Japan

Belt

Japan/Germany

Electric Element

France/Japan/Germany

Chain

Germany/Taiwan

Converter

Japan

PLC

Yaskawa, Japan

Man-machine Interface

Taiwan

 

Key Features

 

Dynamic Aligning System – Synchronizes top and bottom sheets to maintain lamination accuracy within ±0.5mm, reducing waste and ensuring consistent quality.

High-Speed Operation – Up to 105 sheets per minute depending on paper type, allowing efficient production without sacrificing precision.

Multi-Material Capability – Handles thin art paper (100 gsm) up to thick board (1800 gsm), suitable for cardboard, grayboard, laminated art paper, and specialty paperboards.

Front-Top Leading-Edge Suction Feeders – Both top and bottom sheets are fed precisely, eliminating misalignment and reducing manual adjustment.

Quick Paper Changeover – E-type holding plates allow fast setup for different sheet sizes.

Glue Coating Precision – Upper and adjusting rollers maintain coating precision within 0.01mm. Minimum coating thickness adjustable to 0.02mm.

Automatic Glue Control – Three sensors monitor glue levels; side glue stoppers prevent overflow even at high speeds.

Paper Releaser – Enables easy cleaning, calibration, and maintenance of coating rollers without disassembly.

Planetary Transmission System – Evenly distributes power, reduces noise, minimizes maintenance, and ensures stable operation.

Motorized Pressing Conveyor – Adjusts press length and speed to accommodate different sheet sizes, applying uniform pressure across laminated layers.

Multiple Pressure Rollers – Ensure smooth, flat, and strong laminated sheets.

Automatic Stacker – Vibrant-loose collecting mechanism prevents sheet damage, while high-speed elevators organize finished sheets efficiently.

PLC Control with HMI Interface – Real-time monitoring, automatic fault detection, voice alarm, and operation logging enhance reliability.

Durable Industrial Components – Uses Siemens motors, Becker vacuum pumps, Yaskawa PLC, German/Japanese bearings, and Japan/Germany belts.

Flexible Sheet Sizes – Max sheet: 1200 × 1000 mm; min sheet: 450 × 450 mm.

Precision Lamination – Maintains ±0.5mm accuracy consistently, superior to standard laminators.

Space Efficient – Total operation footprint: 3 × 12 meters, suitable for industrial production lines.

Power Requirements – 380V, 16KW, 50Hz, three-phase, optimized for continuous high-volume production.

Wide Application Range – Produces packaging boxes, display cards, hard cover books, photo albums, puzzles, toys, and laminated decorative materials.

Integrated Workflow – Feeding, gluing, aligning, pressing, and stacking occur automatically, reducing labor and increasing productivity.

 

Working Principle

 

The DX-1210 laminates two sheets by precisely feeding both sheets simultaneously through a dynamic aligning system, where glue is applied in a controlled layer. The sheets pass through a motorized pressing conveyor with multiple rollers applying consistent pressure, ensuring firm adhesion. Finished sheets are automatically stacked in a loose, organized manner to maintain quality and prevent surface damage.

 

Machine Advantages

 

  • Precision and Consistency: ±0.5mm lamination tolerance reduces errors and improves finished product quality.
  • Versatility: Can handle a wide range of materials from delicate paper to thick cardboard, unmatched by standard laminators.
  • High Productivity: Continuous operation at 105 sheets per minute with automated processes reduces labor and maximizes output.
  • Reliability: Industrial-grade components minimize downtime and maintenance requirements.
  • Efficiency: Integrated glue control, dynamic alignment, and stacking streamline the entire lamination process.

 

Differentiators from Other Machines

 

  • Dynamic Alignment vs. Standard Laminators: Maintains perfect registration even at high speeds.
  • Multi-material Capability: Supports thin art paper to 1800gsm thick boards.
  • Full Automation: Feeding, lamination, pressing, and stacking in one continuous workflow.
  • Precision Glue Control: Minimal waste and clean lamination at high speed.

 

FAQ

Q1: What is the DX-1210 designed for?

The DX-1210 is a high-precision, fully automatic laminating machine designed for laminating two paperboards with ±0.5mm accuracy. It is suitable for thin art paper, cardboard, grayboard, or thick paperboards. This machine is ideal for producing display cards, packaging boxes, hard cover books, photo albums, puzzles, and other laminated products requiring uniform quality and thickness.

Q2: What sheet sizes and thicknesses can it handle?

● Maximum sheet size: 1200 × 1000 mm
● Minimum sheet size: 450 × 450 mm
● Top sheet thickness: 100–800 g/m²
● Bottom sheet thickness: 180–1800 g/m²
● This flexibility allows the DX-1210 to handle a wide range of products, from delicate art papers to thick multi-ply boards.

Q3: What is the machine's speed and efficiency?

The DX-1210 operates at up to 105 sheets per minute, with actual speed dependent on paper quality. Its dynamic aligning system ensures that even at high speeds, lamination accuracy is maintained, minimizing waste and reducing production downtime.

Q4: How does the sheet feeding system work?

● Top and bottom sheets are fed via front-top leading-edge suction feeders, ensuring smooth and stable feeding without manual adjustment.
● E-type paper holding plates allow fast format changes, and the pre-loading device with rail supports rapid setup.
● The system can handle thin papers down to 100 gsm efficiently.

Q5: How is glue applied precisely?

● Upper glue rollers and adjusting rollers maintain precision within 0.01mm, and minimum coating can be set as low as 0.02mm.
● Three sensors automatically control glue levels, while the side glue stopper prevents overflow.
● The paper releaser allows easy dismantling, cleaning, and calibration of glue rollers.

Q6: What makes the DX-1210's alignment system special?

The machine features unique dynamic alignment, synchronizing top and bottom sheet lamination. Front and side stoppers guarantee precise registration, maintaining ±0.5mm lamination accuracy, which ensures superior product quality compared to conventional laminators.

Q7: How is the transmission system designed?

The DX-1210 uses a planetary transmission system with timing belts, ensuring even power distribution across the machine. This design provides low noise, minimal maintenance, and high operational efficiency.

Q8: How does the pressing system work?

● The pressing conveyor is motorized for easy adjustment of speed and press length, allowing quick switching between different sheet sizes.
● Multiple rollers apply repeated pressure, smoothing laminated sheets and improving adhesion.

Q9: How does the machine handle finished sheets?

● The automatic vibrant-loose stacker collects sheets neatly, preventing jams or damage.
● E-type stacking plates and high-speed elevators enable fast, organized extraction of finished products.

Q10: How is the machine controlled?

● Equipped with PLC control, HMI interface, voice alarms, and lamp indicators, the machine monitors operation, detects abnormal conditions, records production data, and manages maintenance schedules.

Q11: What about the machine's construction and main components?

● Main motor: Siemens
● Vacuum pump: Becker
● Feeder: Taiwan
● Bearings: Germany/Japan
● Belts: Japan/Germany
● Electrical elements: France/Japan/Germany
● PLC: Yaskawa, Japan
● Man-machine interface: Taiwan
This ensures long-term durability and reliable performance under industrial workloads.

Q12: What distinguishes the DX-1210 from other laminators?

● Dynamic aligning system for synchronized lamination
● High-speed operation with ±0.5mm precision
● Multi-material compatibility from thin art paper to thick cardboard
● Fully automated feeding, lamination, pressing, and stacking
● International-grade components for durability and maintenance reliability

Q13: What are the key operational benefits?

● Reduced labor requirements due to full automation
● High throughput without sacrificing quality
● Minimal paper waste and faster production cycles
● Ability to produce a wide variety of laminated products

 

 

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