Product Introduction
The DX-1207 is an advanced litho and grey board laminating machine, engineered for high-precision lamination of thick and thin boards, making it ideal for price tags, puzzles, packaging boxes, hang-tags, display cards, photo albums, hard cover books, and decorative materials. This machine combines high-speed operation, precise glue application, dynamic alignment, and robust pressing, distinguishing it from conventional laminators.
Product Details
Payment & Shipping Terms
Product Description
DX-1207 Price Tag Puzzle Grey Board Laminator
Specifications
|
Model |
DX-1207 |
|
Max. Sheet Size(mm) |
1200Wx720L |
|
Min. Sheet Size(mm) |
450Wx450L |
|
Thickness of Upper Paper |
100-800g/m² |
|
Thickness of Bottom Paper |
180-1800g/m² |
|
Max. Speed |
150pcs/min (Subject to Paper Quality) |
|
Laminating Precision |
±0.5mm(Standard smooth paperboard) |
|
Total Weight |
7000kg |
|
Dimensions |
8900mm*2470mm*2180mm |
|
Operation Space |
3M×12M |
|
Power |
AC380V/50HZ/16KW |
Brand of Main Parts:
|
Part Name |
Brand/Origin |
|
Main motor |
Siemens |
|
Vacuum Pump |
Becker |
|
Feeder |
Taiwan |
|
Bearing |
Germany/Japan |
|
Belt |
Japan/Germany |
|
Electric Element |
France/Japan/Germany |
|
Chain |
Germany/Taiwan |
|
Converter |
Japan |
|
PLC |
Yaskawa, Japan |
|
Man-machine Interface |
Taiwan |
Main Features
High-Speed Laminating: Up to 150 sheets per minute, optimized for high-efficiency production lines.
Wide Material Compatibility: Handles upper sheets 100–800 g/m² and bottom sheets 180–1800 g/m², including thin litho papers, art boards, grey boards, and thick cardboard.
Precision Lamination: Achieves ±0.5 mm accuracy with synchronized dynamic alignment, ensuring perfect registration of laminated sheets.
Large and Small Sheet Flexibility: Accommodates sheet sizes from 450 × 450 mm to 1200 × 720 mm, suitable for both standard and custom products.
Dynamic Aligning System: Synchronized front and side stoppers guarantee precise positioning during high-speed lamination.
Front-Top Suction Feeders: Ensure stable material transport with no extra adjustment needed for different sheet formats, reducing operator setup time.
Quick Paper Changeover: E-type paper holding plates and pre-loading rails allow rapid replacement and minimal downtime.
High-Precision Glue Coating: Upper glue roller and adjusting roller maintain less than 0.01 mm tolerance. Minimum coating thickness is adjustable to 0.02 mm.
Glue Control and Overflow Prevention: Three sensors and a side glue stopper maintain consistent glue levels and prevent spillover, even at full production speed.
Robust Pressing Conveyor: Motorized speed and pressing length adjustments allow multi-layer or single-layer pressing, ensuring smooth laminated surfaces.
Working Principle
The DX-1207 laminates two paperboards by feeding the upper and lower sheets into a glue coating station. The machine applies precise adhesive thickness, and sheets pass through the dynamic aligning system, which synchronizes front and side stoppers with high-speed feeding. Laminated sheets move along the pressing conveyor, where adjustable rollers apply repeated pressure for uniform surface quality. The finished sheets are collected via a vibrant-loose stacking mechanism, ready for further cutting, mold shaping, or packaging.
Machine Advantages
- High Efficiency: Combines feeding, gluing, pressing, and stacking in one automated process, reducing labor requirements.
- Versatility: Works with a wide range of papers and boards, including ultra-thick materials uncommon in standard laminators.
- Precision: Dynamic alignment and fine glue control ensure high-quality lamination for sensitive applications like puzzles or premium packaging.
- Reliable Components: Main parts sourced from Siemens, Becker, Yaskawa, Germany, Japan, and Taiwan, ensuring durability and low maintenance.
- Noise Reduction and Maintenance-Free Transmission: Planet-type system with timing belts allows smooth, low-noise operation with minimal servicing.
Applications
- Price Tags and Hang-Tags: Durable, laminated cards with clean edges and strong adhesion.
- Puzzles and Toys: Multi-layer laminated sheets resistant to peeling or distortion.
- Hard Cover Books & Photo Albums: Thick grey board lamination for premium presentation.
- Packaging Boxes & Display Materials: Precise lamination ensures structural strength and aesthetic finish.
- Decorative Materials: Laminated sheets for handbags, sunshields, product demonstration boards, and more.
Differentiators vs Other Laminators
1.Can handle ultra-thick boards up to 1800 g/m².
2.Dynamic aligning system eliminates misalignment at high speeds.
3.Ultra-precise glue coating system with recirculation prevents overflow.
4.Multi-layer pressing with adjustable rollers for smoother surfaces.
5.Fast sheet changeover using E-type holding plates and pre-loading rails.
6.Automatic stacking with vibra-loose mechanism, ensuring undamaged sheet collection.
7.Uses international-quality motors, pumps, PLCs, and bearings, providing longer life and stable production.
8.Supports high-volume production at 150 pcs/min, unmatched by conventional small-format laminators.
FAQ
1. What types of products is the DX-1207 ideal for?
The DX-1207 is designed for price tags, puzzles, display cards, packaging boxes, material pads, hard cover books, photo albums, sunshields, toys, handbags, and decorative laminates.
2. What is the maximum laminating precision?
The machine achieves ±0.5mm accuracy, ensuring perfectly aligned lamination of upper and lower sheets, even on thick boards.
3. What sheet sizes can it handle?
It handles maximum sheets of 1200 × 720 mm and minimum sheets of 450 × 450 mm, covering both standard and custom-sized applications.
4. What thicknesses of material can it process?
The upper sheet can range 100–800 g/m², and the bottom sheet 180–1800 g/m², making it suitable for thin litho papers, art boards, grey boards, and thick cardboard.
5. How fast can the DX-1207 operate?
It reaches up to 150 sheets per minute, depending on paper quality, providing high-speed production for busy packaging and printing operations.
6. How is paper fed into the machine?
The front-top leading-edge suction feeders on both upper and lower sheets stabilize materials at high speed. No extra adjustment is needed for different formats, reducing setup time.
7. What features facilitate quick paper changes?
The E-type paper holding plate allows rapid paper changeover. A pre-loading device with rail ensures smooth handling of thin paper down to 100 gsm.
8. How is glue applied precisely?
The glue coating system maintains 0.01mm tolerance on the upper and adjusting rollers. Minimum coating thickness is adjustable to 0.02mm, providing uniform adhesion for high-quality lamination.
9. How is glue overflow prevented?
A side glue stopper and recirculation system prevent overflow at high speeds, keeping the work area clean and maintaining lamination consistency.
10. How does the machine align sheets?
The unique dynamic aligning system synchronizes front and side stoppers with paper delivery. This ensures upper and lower sheets meet precisely, even at maximum production speed.
11. How is laminated paper pressed?
A motorized pressing conveyor with extra rollers applies repeated heavy pressure. Sheets can be pressed individually or in multiple layers, producing smooth, uniform surfaces.
12. How does it handle finished product collection?
The vibra-loose collecting mechanism loosens laminated sheets for smooth stacking. Combined with an E-type stacking plate and high-speed elevator, it ensures damage-free collection at high speed.
13. How does the transmission system improve performance?
The planet-type system with timing belts distributes power evenly across the machine. This reduces noise, requires minimal maintenance, and ensures stable, efficient operation.
14. What are the power requirements?
The machine runs on AC380V / 50Hz, 16KW, optimized for continuous industrial operations.
15. Which brands are used for critical components?
Key components come from Siemens (motors), Becker (vacuum pumps), Yaskawa (PLC), Germany/Japan bearings, Japan/Germany belts, and Taiwan man-machine interface, ensuring reliability and long service life.
16. How does this machine differ from other laminators?
The DX-1207 supports high-speed lamination with thick litho and grey boards, dynamic alignment, ultra-precise glue control, and robust pressing-features not commonly found in standard laminators.
17. How does it simplify operation?
No extensive training is needed. The front-top suction feeder and E-type holder plate allow fresh operators to run the machine efficiently.
18. How does it improve production efficiency?
Automation from feeding to stacking reduces labor requirements. One operator can manage the full lamination cycle, saving time and costs.
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