Product Details
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Key Features & Advantages
Precision Lamination – Maintains ±0.5mm lamination accuracy, ensuring high-quality finished sheets consistently.
Dynamic Aligning System – Synchronized front and side alignment guarantees precise registration even at high speeds.
High-Speed Production – Capable of laminating up to 105 sheets per minute, reducing production time and labor costs.
Multi-Material Handling – Supports thin art paper (100 gsm) to thick greyboard (1800 gsm), covering a wide range of board types.
Front-Top Leading-Edge Feeders – Both top and bottom sheets feed accurately without manual adjustment.
Quick Paper Changeover – E-type holding plates allow rapid format changes for diverse production runs.
Glue Coating Precision – Upper and adjusting rollers maintain coating accuracy below 0.01mm; minimum coating thickness adjustable to 0.02mm.
Automatic Glue Control – Three sensors monitor glue levels; side glue stoppers prevent overflow, ensuring clean lamination.
Paper Releaser Device – Simplifies roller cleaning, calibration, and maintenance without disassembly.
Planetary Transmission System – Even power distribution ensures smooth operation, low noise, and minimal servicing.
Motorized Pressing Conveyor – Adjustable speed and press length accommodate different sheet sizes and material thicknesses.
Multiple Pressure Rollers – Apply uniform pressure for smooth, flat, and robust laminated sheets.
Automatic Stacker – Vibrant-loose collection prevents sheet damage; high-speed elevator organizes finished sheets efficiently.
Industrial-Grade Components – Siemens motors, Becker vacuum pumps, Yaskawa PLC, German/Japanese bearings, and Japan/Germany belts ensure reliability.
Flexible Sheet Sizes – Max sheet: 600 × 600 mm; Min sheet: 297 × 210 mm.
Integrated Workflow – Feeding, gluing, pressing, aligning, and stacking are fully automated.
Energy Efficient – 16KW power system optimized for continuous industrial operation.
Durable Construction – Heavy-duty frame supports consistent pressure and long-term stability.
Versatile Product Applications – Ideal for price tags, puzzles, display cards, packaging boxes, material pads, hard cover books, photo albums, toys, and decorative materials.
Reduced Labor & Operational Cost – Full automation significantly reduces manual handling while maintaining high-quality output.
Working Principle
The DX-600 laminates two sheets simultaneously using front-top suction feeders that stabilize the material for precise registration. Glue is applied via adjustable rollers with automated monitoring, and the sheets pass through a motorized pressing conveyor with multiple rollers applying uniform pressure. Finished sheets are automatically stacked by a vibrant-loose collecting system, ensuring neat, damage-free collection ready for post-processing.
Machine Advantages
- Precision & Consistency: ±0.5mm lamination ensures minimal errors and superior product quality.
- High Throughput: Up to 105 sheets per minute, suitable for high-volume production.
- Material Versatility: Handles thin papers to thick greyboards, unmatched by many standard laminators.
- Full Automation: Feeding, coating, pressing, aligning, and stacking in one continuous process.
- Industrial Reliability: Uses premium components from Siemens, Becker, Yaskawa, and Germany/Japan suppliers.
Product Description
DX-600 Price Tag Puzzle Grey Board Laminator
Specifications
|
Model |
DX-600 |
|
Max. Sheet Size(mm) |
600Wx600L |
|
Min. Sheet Size(mm) |
297Wx210L |
|
Thickness of Upper Paper |
100-800g/m² |
|
Thickness of Bottom Paper |
180-1800g/m² |
|
Max. Speed |
105pcs/min (Subject to Paper Quality) |
|
Laminating Precision |
±0.5mm(Standard smooth paperboard) |
|
Total Weight |
6000kg |
|
Dimensions |
9M |
|
Operation Space |
3M×12M |
|
Power |
AC380V/50HZ/16KW |
Brand of Main Parts:
|
Part Name |
Brand/Origin |
|
Main motor |
Siemens |
|
Vacuum Pump |
Becker |
|
Feeder |
Taiwan |
|
Bearing |
Germany/Japan |
|
Belt |
Japan/Germany |
|
Electric Element |
France/Japan/Germany |
|
Chain |
Germany/Taiwan |
|
Converter |
Japan |
|
PLC |
Yaskawa, Japan |
|
Man-machine Interface |
Taiwan |
FAQ
1. What is the DX-600 designed for?
The DX-600 is engineered for precise lamination of grey board and paper materials, specifically for price tags, puzzles, display cards, packaging boxes, and specialty boards. It ensures high-quality lamination even on thin or thick boards.
2. What makes its lamination accuracy stand out?
It delivers ±0.5mm precision, maintaining consistent alignment of two layers. This ensures finished products are uniform and professional, reducing waste from misaligned lamination.
3. How does it handle different sheet sizes?
The machine accommodates sheets from 297 × 210 mm up to 600 × 600 mm, covering most commercial and custom-size applications without manual adjustment.
4. Can it work with varying board thicknesses?
Yes. It handles top sheets from 100–800g/m² and bottom sheets from 180–1800g/m², allowing a wide range of material combinations for diverse products.
5. How fast is the machine?
The DX-600 operates at up to 105 sheets per minute, enabling high-throughput production suitable for medium- to large-scale factories.
6. What is unique about the feeding system?
Both top and bottom sheets use front-top leading-edge suction feeders, which stabilize material at high speed and allow quick paper changeover using an E-type holding plate.
7. How is glue applied?
A precision glue roller system with less than 0.01mm tolerance ensures even coating. The minimum coating thickness is adjustable to 0.02mm, and three sensors automatically monitor glue levels.
8. What prevents glue overflow?
A side glue stopper combined with a recirculation system eliminates overflow, maintaining clean lamination even at high speed.
9. How does alignment work?
The DX-600 uses a dynamic aligning system with synchronized lamination. Front and side stoppers maintain sheet position, ensuring ±0.5mm or better registration.
10. How is pressure applied to the laminated sheets?
A motorized pressing conveyor with multiple rollers applies uniform and repeated pressure, smoothing the sheets and enhancing board bonding strength.
11. How does the machine handle finished sheet collection?
An automatic stacker with vibrant-loose mechanism and high-speed elevator ensures neat, damage-free collection of laminated sheets.
12. What drives the machine's efficiency?
A planetary transmission system with timing belts distributes power evenly, reducing noise and maintenance while ensuring continuous, smooth operation.
13. What are the machine's power requirements?
The DX-600 runs on AC380V/50Hz with 16KW power, optimized for industrial usage and continuous production cycles.
14. Which components ensure reliability?
The machine uses Siemens motors, Becker vacuum pumps, Yaskawa PLC, Germany/Japan bearings, and Japan/Germany belts, providing long-term reliability and low maintenance.
15. How does it compare to standard laminators?
Unlike conventional laminators, the DX-600 supports dynamic alignment, ultra-precise glue application, and multi-thickness lamination, ensuring better quality and faster production.
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