Automatic Blanking Machine with Rotary Head with Manipulator

Automatic Blanking Machine with Rotary Head with Manipulator

In modern die-cutting production lines, manual waste removal is time-consuming and prone to errors. The HTQF-1080TR addresses this challenge by integrating a precision manipulator arm and rotary head, automating the removal of waste material.
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Description
Technical Parameters

QianDing(Hongtai) HTQF-1080TR Automatic Stripping Machine

 

product-993-720

 

QUOTATION

Model

HTQF-1080TR

     

QTY

       

Fob

       

Payment

T/T

Port

Ningbo

Remarks: 1. 30% for deposit,70% before delivery. 2. The quotation is valid for 1 months.

 

Model: HTQF-1080TR

In modern die-cutting production lines, manual waste removal is time-consuming and prone to errors. The HTQF-1080TR addresses this challenge by integrating a precision manipulator arm and rotary head, automating the removal of waste material. This system significantly improves efficiency while maintaining consistent product quality. It is ideal for tags, labels, paper cups, medicine packaging, wine boxes, cosmetics packaging, and other die-cut products.

product-800-600
Centralized lubrication system
product-800-600
Paper gauge with hidden motor and ball screw
product-800-600
Adjustable hydraulic system
product-800-600
Safety fence

 

Key Features

 

  • Manipulator Arm Automation:

Automatically grabs waste with a clamping range of 30–180 mm and a weight capacity of 50–1500 g. Empty running speed reaches up to 50 m/min, ensuring fast and accurate operation.

  • Rotary Head Precision:

Adjustable rotation from 0–180° at 10–80°/second. Allows flexible handling of products with varying shapes and sizes, ensuring consistent removal accuracy.

  • Adjustable Hydraulic System:

Provides precise pressure control to accommodate different material thicknesses, sizes, and weights.

  • Hidden Servo Motor with Ball Screw:

Ensures accurate pile positioning, minimizing errors and maintaining stack precision.

  • Centralized Automatic Lubrication:

Regular lubrication extends machine life and reduces maintenance downtime.

  • Visual Operation Panel:

Touch-screen interface with clear button layout reduces the risk of operator error and simplifies programming.

  • Safety Protection:

Equipped with an operation-side safety fence to protect personnel during machine operation.

 

Electric configuration

Item

Model

Brand

Brand origin

DC power supply

NES-100-24

Schneider

French

Relay

RXM2AB2BD(DC240V)

Schneider

French

AC contactor

LC1-0910

Schneider

French

Thermal overload relay

3UA59(6.3-10A)

Schneider

French

Button

XB2BA11C

Schneider

French

4-position switch

XD2PA24CR

Schneider

French

Knob

XB2BD2C

Schneider

French

proximity switch

XS212BLNBL2C

Schneider

French

Servo motor

F-H08AF2

Evta

China

Thermal overload relay

3UA5240-1K

Siemens

Germany

Leakage protection airswitch of general power supply

BKN-D16-3

GL

South Korea

Leakage protection airswitch of independent power supply

BKN-D6-1

GL

South Korea

Touch screen

10.4''

Weinview

Taiwan

Micro-computerized controller

AFPXHC40-F

Panasonic

Japan

 

Machine technical parametrs

Model

HTQF-1080TR

Max sheet size (X) mm

1080

Max sheet size (Z) mm

780

Min sheet size (X) mm

650

Min sheet size (Z) mm

450

Max pile height mm

100

Min pile height mm

40

Work table height mm

850

Max product size to be punched out

450*450

Min. product size to be punched out

30*30

Stripping speed times/min

15-22

Max. force (bar)

70

 

Manipulator arm technical parameters

Model

HTQF-1400 (for 1080R)

Trip

1400 mm

Clamping range

30-180 mm

Clamping weight

50 -1500 g

Empty running speed

5-50 m/minute

Air source

4-7 bar

Air consumption

1 L/min

Power supply voltage

220V, 50HZ

Power consumption

0.4KW

Net weight

200 kg

 

Rotating mould technical parameters

Model

HTQF-1080T

Trip

0-180 degrees

Rotating speed

10-80 degree/second

Air consumption

1 L/min

Air source

4-7 bar

Power supply voltage

220V, 50HZ

Power consumption

0.75KW

 

Machine installation data

Model

HTQF-1080TR

Machine width mm

3470

Machine depth mm

2610

Machine height mm

1930

Net weight kg

2200

Air source Bar

4-7

Air consumption L/min

4

Power supply voltage

360V-420V,50/60HZ

Power consumption A

4.6

Insurance current A

10

Input power

3hPE

 

product-800-800
product-800-800
product-728-569

 

 

 

 

 

Three view dimension drawing of HTQF-1080R (Including manipulator arm)

Tool cabinet

Name:

Quantity:

Tape measure

1

Push head

1

Slotted screwdriver

1

Cross screwdriver

1

Screws and nuts

Many

Sponges

Many

Adjustable wrench

1

Thimble mould

A set

Pressure plate

14

Inner hexagon spanner

A set

Open end wrench

1

 

 

FAQ

Q1: Who really needs this machine?

A:Any factory doing die-cutting for packaging. If your staff spends hours stripping waste manually, or your output quality is inconsistent, this machine isn't just convenient-it's necessary.

Q2: What products can it handle?

A:Everything from cigarette boxes, pharmaceutical packages, cosmetic cartons, tags, to paper cups. Basically, any die-cut product where clean waste removal is crucial.

Q3: How much labor does it save?

A:A lot. What used to require 2–3 people can now be done by one operator. It's not just about cost; it's about freeing staff for other tasks.

Q4: Is it fast enough for high-volume production?

A:Yes. Depending on the product, it runs 15–22 cycles per minute, consistently. The key isn't just speed-it's stable, repeatable output without downtime.

Q5: How does it maintain precision?

A:We use a hidden servo motor combined with a ball screw system, ensuring every sheet is accurately positioned. No guesswork, no mistakes that waste materials.

Q6: Can it adapt to different sizes?

A:Absolutely. It handles sheets up to 1080 mm wide, and the stripping needles are adjustable for different product sizes. So small or large runs are both easy.

Q7: What about setup time between products?

A:Quick and simple. Changing needles and adjusting the hydraulic system takes minimal time. That's critical for factories running small batches or multiple SKUs daily.

Q8: Does it handle different materials?

A:Yes. Coated paper, paperboard, even light corrugated sheets-it adapts without damaging the material.

Q9: Is maintenance complicated?

A:Not at all. Automatic lubrication keeps key components running smoothly, extending the machine's life and reducing unexpected downtime.

Q10: What about operator training?

A:Very easy. Visual buttons and a touchscreen make operation intuitive. A new worker can learn quickly, so you're not dependent on one expert.

Q11: From a professional standpoint, what is the core value of your stripping machine?

A: The core value lies in process standardization. We convert a labor-dependent, variable stripping process into a controlled, repeatable, and measurable operation,which is essential for modern packaging production.

Q12: What production problem are you fundamentally solving for factory owners?

A: We address three critical issues: labor instability, inconsistent quality, and low post-die-cutting efficiency. These are common bottlenecks that directly impact delivery time and profitability.

Q13: In terms of productivity, what improvements can be expected?

A: Factories typically see a substantial increase in throughput, as the machine operates continuously at a stable speed, eliminating delays caused by fatigue, staffing shortages, or inconsistent manual performance

 

 

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