Product Introduction
The DX-1650 is designed for packaging and printing plants that require both high speed and precise sheet-to-sheet registration. It is built around a servo-controlled architecture, ensuring stable operation, accurate alignment, and consistent bonding quality across a wide range of materials.
This model is positioned as a high-precision, high-efficiency laminator, suitable for demanding production environments where quality cannot be compromised.
Product Details
Payment & Shipping Terms
Main Features
1. High-Precision Lamination Control
The machine achieves ±1–1.5 mm lamination accuracy through a servo-driven compensation system.
- Multiple sensors continuously monitor the position of the bottom sheet
- The top sheet is dynamically corrected in real time
- Ensures precise alignment even at high speed
Difference: Unlike conventional mechanical positioning, this system actively corrects deviation during operation.
2. Servo Shaftless Back Feeder (Top Sheet)
The top sheet feeder adopts a servo-controlled shaftless design:
- Smooth overlapping feeding
- Stable sheet transfer at high speed
- Reduced risk of double-sheet or misfeed
This design improves feeding reliability, especially for printed sheets.
3. Dual Servo Bottom Sheet Feeding System
The bottom feeder is equipped with dual servo motors, allowing:
- Stable transport of warped or multi-ply corrugated boards
- Consistent feeding without interruption
- Better synchronization with top sheet delivery
- Advantage: Maintains feeding stability under varying board conditions.
4. High-Speed Production Capability
- The machine runs at up to 150 m/min or 12,000 sheets/hour (based on sheet size).
- Designed for continuous industrial production
- Maintains accuracy even at high throughput
This balance of speed and precision is a key advantage in high-volume operations.
5. Precision Gluing System
The gluing unit is engineered for clean and consistent application:
- High-precision glue rollers ensure even coating
- Side glue control prevents overflow
- Automatic glue level control maintains stability
- Glue recirculation system reduces waste
Result: Clean bonding, no contamination, and lower operating cost.
6. Intelligent Alignment (Compensation System)
The core of the machine is its compensation aligning system:
- Sensors detect real-time sheet deviation
- Servo motors adjust top sheet position instantly
- Ensures accurate bonding across the entire sheet
This system is especially effective when handling large-format or unstable materials.
7. Robust Mechanical Structure
The frame and transmission system are designed for long-term operation:
- Reinforced structure reduces vibration
- Precision components improve durability
- Stable pressure ensures uniform bonding
- Suitable for continuous, high-load production environments.
8. PLC Control with HMI Interface
The machine is controlled through a PLC system with user-friendly interface:
- Real-time production monitoring
- Automatic fault detection and alarm
- Job data recording
- Easy parameter adjustment
- This reduces operator dependency and improves production control.
9. Efficient Feeding Platform
The low-position E-type piling table allows:
- Direct loading with pallet trucks
- Faster material handling
- Reduced labor intensity
- Optional pre-loading systems can further increase efficiency.
10. Wide Material Compatibility
The DX-1650 supports:
- Top sheet: 120–600 gsm
- Bottom sheet: 0.5–10 mm corrugated board
- A–N flute, 2/3/5/7 layers
- Grey board and heavy cardboard
- This flexibility allows the machine to adapt to different production requirements.
Working Principle
- The top sheet and bottom sheet are fed independently through servo-controlled systems
- Sensors detect the position of the bottom sheet in real time
- The top sheet is adjusted dynamically to match alignment
- Glue is applied evenly through precision rollers
- Sheets are pressed and bonded under controlled pressure
- Laminated sheets are delivered to the output section
This synchronized process ensures high-speed operation with consistent accuracy.
Machine Advantages
1. Precision at High Speed
Maintains tight alignment tolerance while operating at industrial speeds, reducing reject rates.
2. Strong Adaptability to Material Conditions
Handles warped, uneven, or multi-layer boards without frequent adjustment.
3. Reduced Waste and Operating Cost
- Accurate alignment reduces material loss
- Controlled gluing minimizes adhesive consumption
- Stable operation lowers maintenance requirements
4. Reliable Continuous Production
Designed for long production runs with minimal downtime, ensuring consistent output.
5. Integration with Production Lines
Can be integrated with:
- Die-cutting machines
- Folder gluers
- Automatic packing systems
- Supporting a complete packaging workflow.
Product Description
DX-1650 HIGH LAMINATION ACCURACY FLUTE LAMINATOR
|
Model/Modelo |
DX-1450 |
DX-1650 |
DX-1650XL |
DX-2050 |
DX-2100 |
|
Max. SheetSize(WXL) Tamaño máximo (WXL) |
1450mmx1450mm (57'x57') |
1650mmx1450mm (65'x57') |
1650mmx1650mm (65'x65') |
2050mmx1650mm (817'x65') |
2100mmx2100mm (83x83') |
|
Min. Sheet Size(WXL) Tamaño mínimo de tabla |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
400mmx400mm (16'x16') |
550mmx450mm (21'x18') |
550mm*450mm (22x18') |
|
Thickness of Upper Paper Grosor del papel |
120~600gsm
|
|
|
||
|
Thickness of Bottom Paper Grosor de fondo |
0.5-10mm A-N Flute single layer/3 layers/5 layers /7 layers Corrugate board, Grey Board and Board Flauta A-N de una capa / 3 capas / 5 capas / 7 capas Tablero corrugado, tablero gris y tablero |
||||
|
Max. Speed Velocidad máxima |
150m/min (Subject to board quality and specification) |
||||
|
Laminating Precision Precisión de laminado |
±1.5mm |
±1.5mm |
±1.5mm |
±1.5mm |
±2mm |
|
Power Poder |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
200V/-380V3-25HP |
FAQ
Q1: What is the positioning of the DX-1650 5-ply flute laminator?
A: It is a high-precision, high-speed laminator designed for medium to large packaging plants that require stable performance across a wide range of corrugated structures, especially multi-ply and heavy-duty boards.
Q2: What makes this machine different from standard flute laminators?
A: The key difference lies in its ability to maintain consistent accuracy and stability when handling 3-ply, 5-ply, and even 7-ply boards at high speed, without frequent adjustment.
Q3: What level of productivity can users expect?
A: The machine operates up to 150 m/min, delivering around 12,000 sheets per hour (600 mm sheet length), with stable output during continuous production.
Q4: How does the machine ensure high lamination accuracy?
A: A multi-sensor detection system monitors the bottom sheet position, while servo motors dynamically adjust the top sheet to maintain precise alignment throughout the process.
Q5: What is the role of the leading-edge feeder?
A: The leading-edge feeder ensures stable sheet feeding at high speed without requiring frequent format adjustments, especially suitable for printed top sheets.
Q6: How does the servo shaftless back feeder improve performance?
A: It ensures accurate sheet overlap and smooth feeding, particularly when running lightweight or high-speed jobs where timing consistency is critical.
Q7: How does the machine handle warped or uneven boards?
A: The dual servo bottom feeder provides stable transport for warped and multi-layer boards, minimizing feeding errors and ensuring smooth lamination.
Q8: What types of materials can be processed?
A: The machine supports top sheets from 120–600 gsm and bottom sheets including A–N flute corrugated boards (2/3/5/7 layers), grey board, and cardboard up to 10 mm thickness.
Q9: How does the gluing system perform under high-speed conditions?
A: The high-precision stainless steel roller ensures even glue distribution, while the glue control system prevents overflow and maintains stable application at high speed.
Q10: Does the machine reduce glue consumption?
A: Yes. The glue recirculation system and controlled coating reduce waste and ensure consistent glue usage across production runs.
Q11: What advantage does the E-type feeder base provide?
A: It allows direct pallet loading, reducing manual handling time and improving efficiency in material preparation and job changeover.
Q12: How is the machine controlled?
A: It uses a PLC control system with an HMI interface, providing real-time monitoring, fault alarms, and production data tracking.
Q13: How does the machine perform during long production runs?
A: The structure and control system are designed for continuous operation, maintaining stable alignment and bonding quality without drift.
Q14: What about maintenance and durability?
A: The transmission system combines gears and belts to distribute load evenly, reducing wear, lowering noise, and extending service life.
Q15: How does it compare to entry-level laminators?
A: Entry-level machines often struggle with multi-ply boards and consistency. This machine maintains stable performance under real production conditions, not just ideal ones.
Q16: What industries is this machine suitable for?
A: It is widely used in carton packaging, color box production, heavy-duty packaging, and laminated display board manufacturing.
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