Front Feeder Litho Flute Laminator Machine

Front Feeder Litho Flute Laminator Machine – Synchronous Servo Driven
(Model: DX-2100)

This Front Feeder Litho Flute Laminator Machine (DX2100) is a highspeed, servodriven laminating solution designed for corrugated board lamination with litho printed sheets. Suitable for heavyduty industrial use in packaging production lines.

• Synchronous Servo Drive System – Ensures precise sheet feeding and alignment for accurate lamination results.
• Front-Top Suction Feeding – Stable feeding for both thin and thick litho sheets without constant adjustment.
• Advanced Bottom Sheet Feeding – Controlled by dual Yaskawa servo motors and large blower; smooth feeding even for multilayer board.
• High-Precision Gluing Section – Stainless steel glue rollers with automatic volume control sensors for consistent glue application.
• Accurate Registration – Multisensor system keeps top and bottom sheets aligned for quality lamination.
• Touch-Screen PLC Control – Easy operation with automated monitoring and warnings.
• Efficient Transmission – Gear and belt drive system ensures low noise and high reliability.

Ideal for lamination of printed litho sheets onto corrugated board in box manufacturing, packaging production, and industrial carton lines where high output and accuracy are required.

• MOQ: 1 set
• Price Range: USD 60,000–120,000 per set
• Payment Terms: L/C, D/A, D/P, T/T
• Packing: Protective film + steel frame for safe transportation

Product: DX-2100 High-speed Litho Laminator

(Synchronous Servo-driven)

DX-2100 Front Feeder Flute Laminator

**Specifications are subject to change without notice

• Laminating tolerance. If paper quality and cut is good and precise enough, and at the speed of 9000 sheets/hour, the laminator can reach as well as 1.0mm tolerance or less.
• The knurled stainless-steel gluing roller can guarantee the glue consumption normally ranging from 25-30gsm subject to operator's skills and types of corrugated paper.

Litho Sheet Feeding Section

Bottom sheet feeding section

Equipped with two Yaskawa servo motors, one is for accurate paper feeding timing, another is for controlling intermittent air suction for better bigger size paper feeding.

Big air blower and separate belt holders ensure smooth feeding of 2ply,3ply,4ply, 5ply and cardboard, no vibration of belt holder.

Servo motor assembly to ensure accurate and strengthened suction

Gluing section

High precise coating stainless steel roller mechanism assures even glue applied.

Special mechanism ensures paper stripping off the gluing roller, easy to clean, dismantle and adjust

Three sensors to control the glue volume level automatically.

Side Glue stopper ensures no overflow at high speed and glue re-circulation at high speed.

Register section

Multi sensors to monitor feeding position of the bottom sheets, the upper two servo motors (Japanese Yaskawa brand) adjust the top sheets synchronously to make accurate register during lamination.

Transmission system

Multi Power transmission evenly distributed by gears and belts combination, maintenance free, low noise, high efficiency

Main gears for gluing rollers are made from Taiwan company.

Pressing conveyor

The laminated sheets collected by press conveyor as standard for perfect bonding.

The conveyor speed is adjustable by one motor as per the machine speed.

Touch Screen

Man-machine interface (Proface) with PLC touch-screen control, warning light indicator, automatic monitoring of production condition, irregularities and job record.

Control Cabinet

 

Tags：

Synchronous Servo driven Litho Laminator

PLC Control cardboard laminator

Touch Screen Litho Laminator

♦ I understand that your factory is producing high volumes of printed cartons every day. Let me show you how this machine can save time, reduce waste, and increase your production capacity."

"This machine can produce up to 10,000 pieces per hour. Compared with traditional laminators, you can finish more orders in less time, which is very important during peak seasons."

"The servo-driven feeding system ensures top sheets and bottom boards are perfectly aligned. Misalignment is the main cause of rejected cartons. With this machine, your waste will be minimized, saving glue, paper, and labor costs."

"It handles litho printed sheets from 120 to 600 gsm and corrugated boards 0.5–10 mm thick. So whether it's light retail boxes or heavy-duty cartons, one machine does it all."

"The touch-screen PLC system is easy to operate. Your team can learn it in a few days. Maintenance is straightforward: just clean the glue rollers and check the servo motors regularly."

"Although the initial investment may seem high, think about daily efficiency gains, reduced waste, and fewer manual operators. In just one year, you can see a clear return on investment."

"We deliver fully assembled, packed in steel frames, ready to run. Plus, our technical team can guide your staff remotely or on-site if needed."

"Let's schedule a trial run at your factory or at our demo center. You can see the speed, precision, and reliability before making any decision. This way, you know exactly what you're investing in."